The quickest and cheapest kitchen counter upgrade
Have you noticed wood is the new granite - the in vogue countertop material for the stylish warm kitchen of today? I'm waiting for all those salvaged stone counter tops to start flooding my local green builder supply so i can finally replace my hunter green Formica.
For those of you who missed out on the stone fad and still can't afford the the fancy butcher blocks or exotic woods that are surfacing in today's kitchen designs. If you feel you are stuck with your chipped, color flake laminate, there is a way out. And, it's quick. And it's as affordable as $1 a square foot. And you don't even have to remove what you already have.
I'm talking about affixing furniture grade, veneer plywood onto your existing counter, trimming out the edges with strips of the actual wood and sealing the new surface with a quality clear coat. It's the perfect solution for the renovator on a budget, the renter, or the quick-fixer-upper who needs to hide the hideous counter before putting the house on the market.
Here's what you do. Visit your local home center and lumber yard, and see what veneer plywoods they stock in 1/4-inch thickness. Most of the big boxes will sell birch and maple for less than $50 for a 4x8 sheet. A nice lumberyard may carry a variety of species including red cherries and dark brown walnuts. Understand these woods are more expensive even in engineered form.
You will have to remove your sink and make sure your drain stem and water supply lines accommodate the additional 1/4-inch in height. Make sure your plywood distributor stocks the same wood in sawn lumber. Most likely you will need lengths of 2-inch wide strips to hide the edges of the plywood and your old counter fooling everyone into thinking you have an expensive solid slab.
Consider where you put your seams. keep them at breaks and turns, or try to keep them small and discreet in the narrow area in front and in back of say the cut out for a cooktop. Be sure and do all your cutting on the reverse side of the plywood if you are using circular and jig saws. This will avoid chipping the veneer on your finished surface.
Clean off any cooking schmutz on your existing counter. Remove or re-glue any loose and damaged laminate then adhere your new counter with a high grab construction adhesive for paneling. Roll the surface with a j-roller or even a rolling pin if this is handy. Weight down the panel with books. Nail and fill any problem spots with 4 penny finish nails. If you can remove the existing backslpash, it may be best to craft a new one out of two sandwiched pieces of plywood, then cap the top edge with a strip of wood.
If you look around public establishments, coffee houses and restaurants, you will see many plywood countertops that hold up well under heavy traffic. Make sure you seal all the edges of any cut outs, and apply a bead of silicone around the the sink when you re-install it. I would finish my countertop with a quality satin urethane or acrylic varnish on any lighter woods to avoid any yellowing. A regular maintenance of beeswax wax polish would offer additional protection.
The opening picture is a birch veneer plywood counter made by Jake Von Slatt who installed this in the kitchen of his family camper which he converted from a retired school bus.
In the upcoming July/ August issue, I'll show you how to make a countertop template for the perfect fit and the best methods for installing a genuine walnut butcher block counter.
Posted by Mark Powers | Categories: Quick Fixes & Tips | Permalink




(13) Comments
This sounds like just what I may need. Having a Craftsman style home... wood is very acceptable. I'll just have to do a bit more research on this.
Remember you can also add color with wood dye. Just did that with OSB, it just looks stunning. However I would not cut my potatoes there or leave a hot pot.
I don't have a counter top and can't afford the granite and don't like the formica, could I use plywood of some sort to make a counter top?
Thanks,
Mimi
Sure, Mimi. In fact the photo in this post was made from 3/4" birch plywood. If you want a thicker, counter, you can double up the edge by attaching a 3-inch wide 3/4-inch strip around the perimeter underneath the surface and cap the edge with a solid 1 1/2" strip. This is actually how most laminated counters are made before they are laminated. Check out the Jan/Feb issue of TOH Step By Step. http://www.thisoldhouse.com/toh/how-to/intro/0,,20164366,00.html
Hate to be a party pooper but I'd worry about the softness of wood for that application. Counter tops are subject to all kinds of assaults - heavy bowls being dropped, getting hit with meat tenderizers, maybe even a hammer if you're breaking up ice cubes in a plastic bag, a guest using it as a cutting board here or there - If you use your counters for cooking at all, it needs to be hard and impermeable. That's why we pay for things like Formica, Corian, granite, etc..
This might be a solution for quickly spiffing up the kitchen before listing the house, but then that's similar to putting an additive in your oil to hide the sound of something knocking around in your engine when trying to sell you car. A wise buyer would look at it and say let's shave some $$ off the price so we can put in a real counter top.
I would clear coat this with epoxy (1 or 2 coats) ant then use the polyurethane. I have done this for marine applications (counter tops and table tops) and it holds up well. Every couple of years you can lightly sand it and clear coat it again and it looks like new. It also gets a little more character with age.
I would like to use this plywood counter top application in my seasonal cottage - my guy at the hardware store suggested 3/4 inch "one side good" fir plywood. Could I oil it with mineral oil rather than using urethanes or epoxy? What would I use to attach the edge or seams?
This is a very difficult job to pull off for anyone other than a very handy person. http://www.danielskitchenbath.com
mark
This is a very difficult job to pull off for anyone other than a very handy person. http://www.danielskitchenbath.com
mark
This is a very difficult job to pull off for anyone other than a very handy person. http://www.danielskitchenbath.com
mark
This is a very difficult job to pull off for anyone other than a very handy person. http://www.danielskitchenbath.com
mark
Can you apply the plywood over tile?
First: 'and still can't afford the the fancy butcher blocks' - are you crazy? IKEA sells precut counters for for around $10/linear foot
Second: to the dude wanting to use polyurethane - you couldnt find a less food-safe material? The lady who wanted to know about mineral oil - that is the way to go.
Lastly: man, the grammar of this 'article' was terrible! For example, what's up with that second paragraph?